Fabrication Semi-Automatic Screen Printing Line
High-resolution graphic screen printing ensures color accuracy, sharp legends, and uniform conductive ink circuit deposition.
Established in March 2009 in Dongguan, Guangdong, Dongguan Cevra Electronic Technology Co., Ltd. is an established custom manufacturer specializing in human-machine interface (HMI) solutions. We focus on engineering high-precision membrane switches, tactile metal domes, metal dome arrays, capacitive touch keypads, and graphic overlays for global industrial, medical, automotive, and appliance OEMs.
Built upon a strict ISO 9001:2015 quality management foundation and independently audited onsite by SGS Group, we maintain 100% in-house manufacturing capabilities spanning graphic design, cleanroom screen printing, CCD punching, automated dome placement, and comprehensive electrical testing.
Every membrane switch, overlay, and metal dome array is processed through our tightly controlled production steps to guarantee absolute reliability and dimensional accuracy.
DFM engineering, circuit artwork, and stack-up review
Silk-screen graphic overlays & conductive silver tracks
Precision profiling and laser adhesive venting
CCD target drilling & hydraulic die embossing
Automated metal dome placement & lamination
100% electrical circuit and dome actuation tests
Anti-static dust-free packaging for worldwide transit
Inspect our comprehensive manufacturing lines and quality assurance laboratory equipment located in Dongguan, Guangdong.
Fabrication High-resolution graphic screen printing ensures color accuracy, sharp legends, and uniform conductive ink circuit deposition.
Fabrication Optimized temperature tunnels guarantee proper conductive paste bonding and eliminate ink resistance drift on polyester substrates.
Forming High-tonnage precision punching machines for clean overlay embossing, tactile rim forming, and spacer layer blanking.
Forming Ensures tight tolerances for switch tail cutouts, connectors, and mounting holes across high-volume production batches.
Laser Precision Toolless laser cutting allows rapid prototyping and precision cutting of complex outer contours without tooling lead time.
Laser Precision Optimized for burr-free cuts on PET, Polycarbonate, 3M adhesives, and acrylic display panels.
Registration Vision-guided optical registration drilling aligns printed multi-layer membrane circuits with micron-level accuracy.
Lamination Bubble-free pressure-controlled roll lamination for overlays, adhesive spacers, shielding layers, and backer plates.
Lamination Eliminates air entrapment and ensures permanent adhesion of 3M 467/468MP adhesives under controlled tension.
Assembly High-efficiency automated assembly line for precision positioning of tactile metal snap domes, LEDs, and sensor arrays.
Assembly High-speed pick-and-place equipment placing 4-leg cross and round domes on adhesive carriers with zero placement offset.
Packaging Static-shielded individual packaging and shock-proof export cartons safeguard sensitive electronic panels in ocean/air freight.
Quality Control Inspects printed graphic alignment, line continuity, pinholes, and color registration against digital master drawings.
Quality Control 100% verification of open/short circuits, contact resistance (typically <100Ω), insulation resistance (>100MΩ), and dielectric breakdown.
Quality Control Manual and magnified visual checks for surface scratches, graphic clarity, transparent window haze, and cosmetic integrity.
Quality Control Dedicated quality engineers perform lot-by-lot AQL inspections prior to sealing products in protective vapor bags.
Quality Control Precision measurement microscope verifies silver circuit line widths, pitch spacing, and trace edge uniformity down to 0.05mm.
Quality Control Measures physical 2D/3D profile dimensions, key center-to-center distances, and dome cavity depths to ensure enclosure fit.
Quality Control Tests dome trip force, snap ratio, and actuation curves. Verifies consistent tactile feel across >1,000,000 key clicks.
Reliability Evaluates membrane performance under thermal cycling (-40°C to +85°C) and constant 95% relative humidity conditions.
Reliability Tests adhesive bond strength between graphic overlay, circuit layer, and client housing according to ASTM D3330 standards.
Reliability Measures shear resistance and long-term tackiness of 3M adhesives under sustained mechanical loads and elevated temperature.
Reliability Quantifies scratch resistance of hard-coated PET/PC overlay surfaces (tested up to 3H) according to ASTM D3363 guidelines.
Engineering In-house electrical and mechanical engineers evaluate customer CAD files, proposing cost-effective stack-up solutions.
Engineering Equipped with AutoCAD, Pro/E, and graphic software to convert client concepts into manufacturing-ready film tooling within 24 hours.
Facility Climate-controlled inventory storing Autotype PET, Lexan PC, genuine 3M/Nitto adhesive rolls, and stainless steel domes.
How Dongguan Cevra Electronic Technology Co., Ltd. satisfies the stringent technical expectations of North American and European OEM procurement departments.
Compliant with ISO 9001 standard operating procedures. Every raw material roll (Polyester, Polycarbonate, 3M VHB/adhesives) is cataloged with batch certificates and supplier traceability records.
Our internal laser and optical drilling facilities minimize prototyping turnaround. Engineering prototypes can typically be submitted for client validation within 3 to 5 business days.
Products intended for harsh operational environments undergo life-cycle testing in our thermal chambers, pencil hardness testers, and adhesion peel meters before mass dispatch.
Connect with our technical engineers at Dongguan Cevra Electronic Technology Co., Ltd. for prompt DFM feedback, stack-up optimization, and quotation.